World Class Practices to Avoid Automobile Recalls

Duration: 60 Minutes
Over 48 million automobiles have been recalled in recent years involving the top companies including Toyota, GM, Honda and Ford. The problem is often the flawed production process requirements, flawed FRACAS (Failure Reporting and Corrective Action System), and lack of life cycle integration.
Product Design and Manufacturing
Instructor: Dev Raheja
Product ID: 500821

This webinar is presented by Dev Raheja, who has been the veteran consultant to automobile industry for over 25 years. The goal is to identify production defects before it occurs. The trick is to design the manufacturing process right the first time.

Why Should you Attend:
Since the number of recalls currently is highest in the history of automobiles, senior management staff, all technical managers must lead in this effort. There is a vertical integration of defect prevention before a manufacturing process is chosen. If the whole design team also attends, it can design the product to avoid vulnerability to operator errors and process variability.

Objectives of the Presentation:
  • Zero defects should be the only standard of performance in manufacturing
  • Types of flaws in manufacturing requirements
  • Doing right the first time results from management leadership
  • Heuristics for designing out manufacturing defects
  • Manufacturability analysis during device design
  • Process analysis tools
  • Process Failure Mode and Effects Analysis
  • Avoiding Failure Mode and Effects Analysis mistakes
  • Defect mitigation methods
  • Fault Tree Analysis, a world class practice for defect prevention
  • Examples of world class practices
Who can Benefit:
  • Senior management
  • R&D Managers and Engineers
  • Product Development Managers and Engineers
  • Manufacturing Managers and Engineers
  • Reliability Managers and Engineers
  • Corporate Legal Staff
  • Marketing Managers
  • Service Engineering Managers
  • Anyone interested in preventing defects and recalls
$375
Recorded Session for one participant
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  • Presentation handouts in downloadable PDF format will be updated on your OCP Account within 24 hours of the purchase of the product
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Instructor Profile:
Dev Raheja, MS,CSP, author of the books Safer Hospital Care and Preventing Medical Device Recalls, is an international risk management, patient safety and quality assurance consultant for medical device, healthcare and aerospace industry for over 25 years. Prior to becoming a consultant in 1982 he worked at GE Healthcare as Supervisor of Quality Assurance/Manager of Manufacturing, and at Booz-Allen & Hamilton as Risk Management consultant for variety of systems. Currently he is an Adjunct Professor at the Florida Tech for its BBA degree in Healthcare Management and the online faculty at University of Maryland where he teaches courses on Reliability. He is a Founding Fellow of American College of Healthcare Trustees and a member of American College of Healthcare Executives, He is a former National Malcolm Baldrige Quality Award Examiner in the first batch of examiners.

He serves on the Patient and Families Advisory Council at Johns Hopkins Hospital. He helped them in providing 24/7 access to family members of patients and reduced the number of alarms for nurses so they recognize critical patient needs early.
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